Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54 Page 55 Page 56 Page 57 Page 58 Page 59 Page 60 Page 61 Page 62 Page 63 Page 64 Page 65 Page 66 Page 67 Page 68 Page 69 Page 70 Page 71 Page 72 Page 73 Page 74 Page 75 Page 76 Page 77 Page 78 Page 79 Page 80 Page 81 Page 82 Page 83 Page 84 Page 85 Page 86 Page 87 Page 88 Page 89 Page 90 Page 91 Page 92 Page 93 Page 94 Page 95 Page 96 Page 97 Page 98 Page 99 Page 100 Page 101 Page 102 Page 103 Page 104 Page 105 Page 106 Page 107 Page 108 Page 109 Page 110 Page 111 Page 112 Page 113 Page 114 Page 115 Page 116 Page 117 Page 118 Page 119 Page 120 Page 121 Page 122 Page 123 Page 124 Page 125 Page 126 Page 127 Page 128 Page 129 Page 130 Page 131 Page 132 Page 133 Page 134 Page 135 Page 136 Page 137 Page 138 Page 139 Page 140 Page 141 Page 142 Page 143 Page 144 Page 145 Page 146 Page 147 Page 148 Page 149 Page 150 Page 151 Page 152 Page 153 Page 154 Page 155 Page 156 Page 157 Page 158 Page 159 Page 160 Page 161 Page 162 Page 163 Page 164 Page 165 Page 166 Page 167 Page 168 Page 169 Page 170 Page 171 Page 172 Page 173 Page 174 Page 175 Page 176 Page 177 Page 178 Page 179 Page 180 Page 181 Page 182 Page 183 Page 184 Page 185 Page 186 Page 187 Page 188 Page 189 Page 190 Page 191 Page 192 Page 193 Page 194 Page 195 Page 196EQUIPMENT phone 866.613.2632 • fax 800.956.6822 • cookscorrectional.com 141 5” swivel casters with brakes Welded roller frames are easily removed in 19 7 ⁄8” sections Model # Each MS600 6'L x 16"W.............. Call MS700 7'L x 16"W.............. Call MS800 8'L x 16"W.............. Call MS900 9'L x 16"W.............. Call MS1000 10'L x 16"W............ Call Model # Each MS1200 12'L x 16"W....................Call MS1400 14'L x 16"W....................Call MS1600 16'L x 16"W....................Call MS1800  18'L x 16"W....................Call MS2000 20'L x 16"W....................Call COOK’S GRAVITY CONVEYOR Simple, effective stainless steel gravity conveyor line will improve speed during tray make-up. With no motors or belts for inmates to break,this conveyor will last longer and work better than other tray make-up conveyors. • Frame constructed of 14 gauge stainless steel with welded conveyor pan with coved corners • Conveyor is pitched 1 ⁄4” per foot with 12 gauge stainless steel stop at conveyor end • 14”L gray PVC rollers with S/S ball bearings ensure smooth flow of trays • Welded roller frames are easily removed in 19 7 ⁄8” sections for cleaning • 5” swivel casters with brakes • 1 year Warranty against manufacturing defects ­­­­ HERE’S HOW TO DESIGN YOUR IDEAL TRAY ASSEMBLY LINE 3.Determine placement of wells. Maximum of 2 wells per side on each section. 4. Determine the direction of the line. 5. Call for quote. 2. Determine the number of hot and cold wells needed. Example: 4 hot wells, 2 cold wells. 1 Hot Hot Cold Cold 2 Hot Hot Cold Cold 3 1.Determine the number of sections needed. Up to four sections can be connected. Example: 2 sections BEST PRACTICES FOR TRAY ASSEMBLY Pre-portioning meals on insulated trays for delivery to pods or units is efficient and economical. Yet it’s amazing how many tray assembly operations end up inefficient because of the order of foods on the line. Here are some helpful hints: • Hot foods should go on trays last, not first. • Minimize the distance food moves from well to tray. • Keep the conveyor line moving fast to avoid for mischief. • Allow 30” per worker for adequate shoulder space. • Pitch the conveyor line 1 ⁄4” per 1’0” from the head of the line to the end. • Cover hot food after portioning as quickly as possible to retain heat. • Since cold trays chill hot food fast, keep trays in traywashing or other warm area. • Always strap together to retain temperature. Replacement Rollers Each RR-1 Replacement Roller....................................$70.49 RRS-8 Set of 6 Replacement Casters....................$531.99 Tray Assembly Line © Copyright Cook’s Correctional Kitchen Equipment, Inc. January 2017